Can Softgels be custom made?
Yes, softgels and liquid-filled hard capsules can be fully customized. We offer complete formulation development services, allowing you to create custom blends with specific active ingredients, dosages, colors, sizes, and shapes. Our R&D team works closely with you to develop market-ready formulations that align with your brand vision and meet all regulatory requirements.
How are softgel capsules manufactured?
Liquid-filled capsules are manufactured through a precision encapsulation process. First, we prepare your custom liquid formulation with active ingredients. Then, using automated filling equipment, the liquid is dispensed into pre-formed capsule shells. The capsules are sealed using advanced leak-resistant technology, inspected for quality, and undergo rigorous testing before packaging. Our CGMP-compliant process ensures consistency and safety in every batch.
What is the minimum order quantity for liquid-filled hard capsules?
Minimum order quantities vary based on formulation complexity and packaging requirements. Contact our team to discuss your specific project needs and we'll provide detailed MOQ information along with competitive pricing for your custom liquid capsule manufacturing.
How long does the liquid capsule manufacturing process take?
Timeline depends on formulation complexity, testing requirements, and order volume. Typical projects range from 8-16 weeks from formulation approval to finished goods. This includes stability testing, production, quality control, and packaging. We'll provide a detailed production schedule during the quoting process.
Do you provide stability testing for liquid-filled capsules?
Yes, we conduct comprehensive stability testing under various environmental conditions to ensure your liquid-filled capsules maintain quality, potency, and integrity throughout their shelf life. Our testing identifies potential issues early and provides detailed performance reporting to meet regulatory standards.
Can you manufacture USDA Organic liquid-filled supplements?
Absolutely. We hold USDA Organic Certification through Quality Assurance International (QAI), enabling us to manufacture organic liquid-filled capsules that meet strict purity standards. Our facility maintains separate organic production protocols to ensure full compliance.
What types of ingredients can be encapsulated in liquid form?
We can encapsulate a wide range of liquid ingredients including oils, botanical extracts, vitamins, minerals, omega fatty acids, and proprietary blends. Our formulation team will assess your ingredients for compatibility and recommend the optimal encapsulation approach for stability and bioavailability.
Do you handle packaging and labeling for finished products?
Yes, we offer complete packaging services including bottle fills, jars, sachets, stickpacks, and custom packaging design. Our team handles sourcing, decorating, testing, filling, and label printing to ensure your products are fully market-ready upon delivery.